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Analysis Of The Anti-skid Design Of Medium And Light Casters

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Casters are essential components in modern industrial and civilian logistics. Medium and light-duty casters, in particular, are widely used in a variety of applications, including warehouse equipment, furniture, medical equipment, and tool carts. This article, from the perspective of anti-skid design, will delve into the anti-skid structure, material selection, applicable scenarios, and testing methods of medium and light-duty casters, providing valuable insights for businesses during their selection and procurement process.

For purchase or wholesale of medium and light-duty casters, please contact professional caster supplier Giessen at: Giessencasters@gmail.com or https://www.giessencasters.com.

Basic Structure and Application Scenarios of Medium and Light-Duty Casters

What are Medium and Light-Duty Casters?

Medium and light-duty casters generally have a load capacity of 40kg to 200kg and offer flexible mobility, balanced load-bearing capacity, and easy installation. Compared to heavy-duty casters, their designs prioritize quietness, flexibility, and anti-skid performance.

Wide Range of Applications

Furniture Industry: Suitable for file cabinets, office chairs, display cabinets, etc.

Medical Equipment: Such as hospital beds and medical carts

Industrial Logistics: Lightweight shelving and tool carts

Commercial Use: Supermarket display racks and mobile light boxes

Anti-slip Design Becomes a Key Attribute

When operating on slippery surfaces (such as smooth tiles, metal floors, and in humid environments), the caster's anti-slip performance directly impacts the safety and stability of the equipment. Therefore, high-quality medium- and light-duty casters must feature a scientific anti-slip design.

Anti-slip Structure and Material Design

Anti-slip Texture and Tread Structure

Most medium- and light-duty casters feature anti-slip textures on the tread, such as:

Herringbone pattern: Provides multi-directional friction;

Grid pattern: Suitable for humid environments;

Grooved pattern: Improves water and oil drainage.

Impact of Wheel Tread Material on Slip Resistance

Different materials have different coefficients of friction, resulting in varying anti-slip performance:

Material Type Characteristics Anti-slip Rating (1-5)
Thermoplastic Rubber (TPR) Soft, anti-slip, and quiet 5
Polyurethane (PU) Wear-resistant, elastic, and moderately anti-slip 4
Nylon Hard, high-load-bearing, and low coefficient of friction 2
Polypropylene (PP) Low cost, corrosion-resistant, and smooth 1

Note: TPR and PU are commonly used anti-slip materials for medium- and light-duty casters, particularly suitable for applications requiring high floor protection.

Dual Brake System Design

Many medium- and light-duty casters utilize a dual brake system:

Steer brake: Controls directional rotation;

Wheel brake: Directly locks wheel rotation.

Combining these two systems prevents equipment from moving on complex surfaces, a crucial safety feature.

Caster Wheels 58

Anti-slip Performance Testing Methods and Industry Standards

Friction Coefficient Test

Typically, a ramp test or dynamic friction tester is used to examine the critical point of slippage on surfaces of varying angles and materials. High-quality casters remain stable on slopes greater than 15 degrees.

Slip Test Under Load

The caster is tested under full load to observe any slippage, sliding, or deviation. This test reflects the anti-slip performance under real-world usage.

Wear Resistance and Anti-Slip Life Assessment

The wheel tread is subjected to a simulated continuous rolling cycle of more than 10,000 times in a laboratory environment, and the anti-slip wear performance of the wheel tread is recorded. TPR and PU generally perform better than PP and nylon.

Relevant Industry Standards

ISO 22881: Anti-slip requirements for industrial casters;

EN 12528 / EN 12530: European standards for caster safety and durability;

GB/T 14687-2011: China's performance standard for general-purpose casters.

Anti-slip Caster Selection and Purchasing Strategies

Choose the right caster based on the environment

For smooth indoor floors: TPR casters are recommended, offering quiet and non-slip performance.

For damp or oily environments: Choose PU casters with grooves or herringbone patterns.

For high-quality floor protection: Choose soft rubber-coated casters.

Balance anti-slip performance with durability

High-quality casters must not only be anti-slip but also wear-resistant, have balanced load-bearing capacity, and rotate smoothly. Some manufacturers offer inferior products that may appear anti-slip, but the actual material may age or become slippery.

Choose a reliable caster supplier

When purchasing medium- and light-duty anti-slip casters, prioritize qualified, professional caster suppliers with a proven track record. For example:

Giessen Casters offers a wide range of medium- and light-duty anti-slip casters, supporting wholesale and OEM customization, with guaranteed quality and global shipping. For more information, please visit: https://www.giessencasters.com or contact us at: Giessencasters@gmail.com.

FAQs on Purchasing

Questions Answers
How do I determine the anti-slip rating of a caster? Review material specifications, friction test reports, and field trial feedback.
Are softer anti-slip casters better? Not necessarily. A balance needs to be considered between load-bearing capacity and wear resistance. TPR offers a good balance.
Are caster anti-slip patterns customizable? Giessen casters offer a variety of custom tread textures and special anti-slip designs.

Conclusion: Building a safe and stable mobile system starts with anti-slip casters

Light- and medium-duty casters play a critical role in various applications. As a key indicator for ensuring equipment safety and ease of operation, anti-slip performance deserves high attention from purchasers. From materials, construction, testing, to application matching, every aspect impacts the caster's performance. Choosing a high-quality caster supplier, such as Giessen, not only ensures cost-effective products but also guarantees after-sales and technical service. If you have any caster purchasing needs, please contact Giessen caster supplier, email: Giessencasters@gmail.com, or visit the official website: https://www.giessencasters.com.

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