CUSTOMIZED SOLUTIONS
Casters play an essential role in the daily operation of industrial equipment. Especially with increasing attention to factory safety and equipment flexibility, industrial casters with excellent anti-slip performance and overall safety design have become a hot market demand. This article will focus on the anti-slip and safety performance of industrial casters, deeply analyzing their design principles, application scenarios, performance comparisons, and selection recommendations.
For wholesale or purchase of industrial casters, please contact professional [caster supplier] Giessen at: Giessencasters@gmail.com or https://www.giessencasters.com.
Industrial casters frequently operate in wet, oily, and sloped environments. Their anti-slip performance depends on:
The friction coefficient of the tread material (e.g., polyurethane is higher than rubber);
Surface texture (grooves or grained textures enhance adhesion);
Interaction between tire hardness and the floor (appropriate hardness/softness matching);
Table 1: Comparison of Common Tread Materials and Anti-Slip Performance
| Material Type | Friction Coefficient | Anti-Slip Performance | Applicable Scenario |
| Polyurethane | 0.6-0.8 | Excellent | Workshops, logistics warehouses |
| Thermoplastic Rubber | 0.5-0.7 | Medium | Medical equipment, commercial equipment |
| Nylon | 0.3-0.4 | Poor | Flat, dry floors |
The anti-slip requirements for casters vary depending on the floor conditions. For example:
Concrete floors: Rough surface, high friction coefficient, low tread requirements;
Epoxy floors: Smooth, requiring a high-friction tread;
Metal floors: Slip prone, textured high-adhesion casters are recommended.
Anti-slip is not just a matter of tires; it also requires a reliable braking system:
Side brake design: Suitable for light-load equipment;
Full brake system: Simultaneously locks steering and rolling, commonly found on heavy-duty casters;
Automatic braking casters: Integrated sensing technology improves equipment stability.
In industrial production environments, casters are directly related to personnel safety and equipment operation:
Slippage can cause equipment to tilt;
Brake failure can cause equipment movement and impact;
Improper use can lead to overload or caster breakage.
The following indicators should be considered when evaluating the safety performance of industrial casters:
Dynamic load/static load;
Impact resistance;
Coefficient of thermal expansion and contraction;
Chemical corrosion resistance;
Rotational flexibility (to reduce the risk of manual handling).
Table 2: Safety Performance Comparison of Different Caster Types
| Caster Type | Rated Load | Brake or Not | Impact Resistance | Corrosion Resistance |
| Polyurethane Caster | 150kg | Optional | High | High |
| Rubber Caster | 100kg | Optional | Medium | Medium |
| Metal Caster | 200kg | None | Low | Poor |
Industrial casters must also feature anti-slip shafts and explosion-proof tires, especially in the following industries:
Chemical Equipment: Exposure to corrosive gases or liquids;
High-Temperature Operating Areas: Wheel cores are prone to deformation, requiring high-temperature composite materials;
Cold Storage and Transportation Equipment: Resistance to low-temperature brittle cracking is required.
Casters used in medical carts, nursing beds, and other equipment must meet the following requirements:
Low-noise mobility
Highly sensitive braking
Lightweight structural design
TPR or rubber casters are commonly used, with a 360° swivel design to ensure maneuverability in hospital corridors.
Heavy-duty polyurethane casters or steel-core nylon casters are commonly used in workshops. They feature:
Long wear resistance and lifespan;
High-load design;
Corrosion resistance and resistance to chipping;
Table 3: Recommended caster configurations for different scenarios
| Application scenarios | Recommended caster types | Safety design features |
| Medical equipment | TPR low-noise casters | Locking brake, flexible rotation |
| Heavy-duty carts | Polyurethane heavy-duty casters | Brake, anti-drop, and impact resistance |
| Warehouse and logistics carts | Thermoplastic rubber casters | Flexible, shock-absorbing, non-slip, and wear-resistant |
| High-temperature environments | High-temperature composite casters | Heat-resistant to 200°C and corrosion-resistant |
With the development of automated guided vehicles (AGVs) and automated logistics, casters not only bear loads but also require:
Automatic locking systems;
Electronic brake feedback;
Modular installation.
When selecting casters, divide the total weight of the equipment by the number of casters and multiply by 1.3 as a guideline for the load per caster to avoid axle breakage caused by overloading.
For light equipment: a single-side foot brake is sufficient;
For medium equipment: dual-side or full-side brakes;
For heavy equipment: a brake with a directional lock.
Determine the operating environment (temperature, humidity, floor material);
Determine whether swivel and guide functions are required;
Check the caster material report and test certification (e.g., RoHS, REACH);
Communicate your requirements with a professional caster supplier.
With the advancement of industrial automation and safety standards, the anti-slip and safety performance of industrial casters have become essential selection criteria. Selecting a caster with excellent anti-slip properties, durability, and safety design not only improves equipment efficiency but also effectively reduces the risk of accidents.
A wide range of industrial casters: light-duty, medium-duty, heavy-duty, medical casters, high-temperature casters, conductive casters, and more;
Customized Solutions: OEM/ODM services are available to meet your diverse load, size, temperature, and surface finish requirements;
Quick Response and After-Sales Guarantee: Professional engineers provide one-on-one selection guidance, timely delivery, and global shipping;
Industry Application Support: Covers a wide range of industries, including manufacturing, logistics and warehousing, hospital systems, commercial equipment, and AGV robotics.
Contact Us:
Email: Giessencasters@gmail.com
Official Website: https://www.giessencasters.com
Choosing the right caster supplier is the first step towards efficient and safe production. Choose Giessen and let casters become the reliable support for your equipment. If you have any questions about caster selection, application scenarios, ordering procedures, etc., please feel free to email us. Giessen casters are willing to empower your equipment and accelerate your business!
