CUSTOMIZED SOLUTIONS
With the development of industrial automation and logistics equipment, industrial casters, as a crucial component of mobile equipment, are becoming increasingly widely used. Whether it's storage racks, transport vehicles, medical equipment, or heavy machinery, casters play a crucial role in carrying and moving equipment. However, many users have misconceptions about the selection, use, and maintenance of industrial casters, which not only affects equipment performance but can also lead to safety hazards. This article will delve into common misconceptions about industrial casters and precautions in their use, helping companies select and effectively use them, thereby improving overall production efficiency and safety.
Industrial casters, also known as industrial swivel casters, are roller assemblies installed on the bottom of equipment to assist in its movement. Based on their function and structure, industrial casters can be divided into the following categories:
Fixed casters: These casters can only move in a straight line, have a simple structure, and are suitable for unidirectional linear movement.
Swivel casters: These casters can rotate 360 degrees, offer flexible steering, and are suitable for complex movement. Braking casters: Equipped with a brake mechanism, they ensure stable parking when needed.
Heavy-duty casters: Designed to carry heavy loads and made of high-strength materials.
Industrial casters typically consist of a wheel body, bearings, bracket, and brake mechanism (if applicable). Wheels are available in a variety of materials, including polyurethane (PU), rubber, nylon, and steel, each suited to different working conditions.
Key criteria for selecting the right caster include load-bearing capacity, wear resistance, corrosion resistance, quietness, and steering flexibility.
Many customers believe that larger caster diameters make equipment easier to move and offer wider applicability. In fact, caster size should be selected based on the actual load and operating environment. Oversized casters may cause the equipment's center of gravity to be unstable and increase costs.
Different casters are suitable for different surface types. Hard casters (such as nylon and steel) are suitable for smooth, hard surfaces, while soft casters (such as rubber and PU) are suitable for rough or vibrating surfaces. Mistake 3: Ignoring Caster Load Limits
Many users ignore the rated load of casters, resulting in overloaded casters, which can easily cause damage and even lead to safety accidents.
Casters require regular cleaning, lubrication, and inspection. Neglecting maintenance will accelerate wear and shorten their service life.
Choosing the right caster not only ensures smooth equipment movement but also impacts safety and cost control. The following are key selection factors.
Based on the total weight of the equipment and the expected load, appropriately distribute the load on each caster to avoid overloading any single caster. Generally, a 20%-30% safety margin should be included in the caster load capacity.
| Caster Material | Applicable Scenarios | Advantages and Disadvantages |
| Polyurethane (PU) | Factory Floors, Warehouses | Wear-Resistant, Good Load-Bearing Capacity, Good Floor Protection |
| Rubber | Soft Floors, Outdoors | Shock-Resistant, Quiet |
| Nylon | Smooth and Hard Floors | Low Price, Corrosion Resistance |
| Steel Wheels | High Temperature, High-Load Environments | Extremely High Load-Bearing Capacity |
Caster size affects equipment height and mobility stability, requiring careful consideration of both handling space and operator comfort.
Choose fixed wheels, swivel wheels, and casters with brakes based on operational requirements to enhance operational convenience and safety.
Maintenance is critical to extending caster life and ensuring safety.
Clean the wheel surface and bearings regularly: Avoid accumulation of dust and debris that could affect rolling performance. Wipe the wheel surface with a clean cloth as needed.
Lubricate bearings regularly with a suitable lubricant to reduce wear and noise. Check the brake mechanism: Verify that the brakes on the casters are functioning effectively to prevent equipment slippage and accidents.
Inspect the wheel and bracket: Check for cracks and deformation, and replace any damaged parts promptly.
Seasonal maintenance recommendations: Prevent ice from forming on the casters in winter and prevent rust in humid environments.
Safety is paramount in caster applications.
The total weight of the equipment must not exceed the rated load of the casters: Overloading is the main cause of caster failure, so the rated load must be strictly adhered to.
Avoid severe impact and sudden turns: Severe impact can damage the caster structure, and sudden turns can cause the equipment to tip over.
Keep the floor clean and flat: Debris and potholes can hinder the caster's rolling motion and increase the risk of damage.
Train operators: Ensure that users are familiar with the proper operation of the equipment and casters.
| Caster Type | Maximum Load (kg) | Applicable Floor Surface | Steering Method |
| Ordinary Universal Caster | 100-300 kg | Smooth Cement, Ceramic Tiles | 360-degree Steering |
| Heavy-Duty Fixed Caster | 500-2000 kg | Factory Floors, Workshops | Fixed Linear Movement |
| Anti-Static Caster | 100-500 kg | Electronics Factory, Anti-Static Flooring | Universal or Fixed |
Choosing a reliable caster supplier is crucial for ensuring product quality and after-sales service. A high-quality caster supplier should offer:
A comprehensive product line to meet diverse application requirements;
Advanced production processes to ensure product durability;
Professional technical support and after-sales service;
Reasonable pricing and timely delivery.
Industrial casters are essential components of modern industrial equipment. Proper selection, proper use, and scientific maintenance are essential for efficient equipment operation. Avoiding misconceptions and adhering to technical specifications can effectively extend caster life, reduce equipment maintenance costs, and improve operational safety. As a professional caster supplier, Giessen Casters is committed to providing customers with high-quality products and comprehensive technical support. We welcome you to contact us via email at Giessencasters@gmail.com or visit our website at https://www.giessencasters.com for more information.
To purchase or wholesale high-quality industrial casters, please contact:
Email: Giessencasters@gmail.com
Official Website: https://www.giessencasters.com
